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Post intercooler temps high (FIXED)

100K views 151 replies 36 participants last post by  papierbmx  
#1 · (Edited)
spoiler : Post #33 by beta was right and that fixed my issue

Hey guys I have a 17 q4 and once in a while I’ve noticed that my post intercooler temps getting hotter than usual. I use the squadra dongle to see them and confirmed yesterday with MES that they are high. Or the sensor is reading them high not sure which. When I’m really getting on the car entering the highway I can see pre intercooler temps up to 300 degrees Fahrenheit. And normally post intercooler stays 10-35 degrees over ambient. But all of a sudden the car seems to get too almost 200 degrees Fahrenheit so obviously I take it easy until I get home and let her cool down. I called and made a appointment with the dealership and get the w05 recall done also. I’ve checked coolant levels and all is good. Any advice to check out or inform the dealer would be appreciated.
thanks guys
 
#112 ·
Perhaps dead thread but my ‘17 Q4 appears to have similar issue. What’s weird though is first I have no codes at all. Second, my MES readings appear to be crazy baseline inaccurate. It shows ambient temp to be 60c when it’s more like 17c confirmed on my dash cluster. I have read ambient sensor fails ( located in pass side side view mirror)
When cruising, IAT / boost temps are close to supposed ambient (60c) but when going to WOT IAT / boost temps wacks up to 125c Instantly.
For those who measured, what wot iat/boosted temps were u getting?? I’ve read conflicting info; some state up to twice over ambient and some state only 20c over ambient. Relay test starting soon
 
#113 ·
Perhaps dead thread but my ‘17 Q4 appears to have similar issue. What’s weird though is first I have no codes at all. Second, my MES readings appear to be crazy baseline inaccurate. It shows ambient temp to be 60c when it’s more like 17c confirmed on my dash cluster. I have read ambient sensor fails ( located in pass side side view mirror)
When cruising, IAT / boost temps are close to supposed ambient (60c) but when going to WOT IAT / boost temps wacks up to 125c Instantly.
For those who measured, what wot iat/boosted temps were u getting?? I’ve read conflicting info; some state up to twice over ambient and some state only 20c over ambient. Relay test starting soon
Post intercooler I see 10C over ambient all the way to double ambient depending on a lot of factors like air flow and what not

Pre intercooler it can spike up to 150C but 125C seems normal for full boost, atleast from what I have seen

If your seeing 60C or more post intercooler while on the highway for like 5 minutes and it's not dropping your pump likely isn't pumping
 
#114 ·
Is there an, other than OE, relay that anyone can recommend? Like with the starter relay, there is a NAPA Echlin number that works, and is readily available for an honest price.
 
#117 ·
I found this on ALFABB.com... It shows a GM relay Part number 96484304 which is supposed to be a replacement for the 06106094AA. If it works correctly, it would be an inexpensive alternative.
 
#120 ·
@Gtv2000, did you simply swap around relays, or install new one(s)? Did you snap any images with locations?
 
#123 ·
I hadn't noticed any change in my 2017 Q4, but after reading this post and a couple others like it, I hooked up MES and sure enough...
Image


So I went ahead and logged the temps on my drive to work if anyone is interested
Image


The morning actual ambient air temp was more like 20-25C

Ive already ordered 2 of the GM relays - one as a replacement and another as a backup! Thanks guys
 
#126 ·
What warranty? 🙃
But you bring up a good question, which is the "best part"- so I was curious and did a bit of research:




Here is a comparison of the internals of the Fiat 34F231002 and the GM 96484304.

I pulled both of the relays that were in the middle relay "pack" in the passenger side wheel well under the headlight, and I purchased two of the GM relays.

The main apparent difference is the presence of a 680-ohm resistor between pins 85 and 86 on the Fiat relay, and not one on the GM relay.

I'm not an electrical engineer, but my guess is the purpose of the resistor is so that the computer can detect a failed relay. But for thoroughness, I measured the resistance between pins 85 and 86 on all 4 of the relays:

Relay A (disassembled)Relay B (intact)
Fiat 34F23100291.1 ohm91.7 ohm
GM 9648430491.2 ohm90.6 ohm

Otherwise, I would have to say that generally the build quality on the Fiat just seems better in general, even though these are a current point of failure and have been superseded.

From these findings, I've ordered a MOPAR 6106094AA and will compare it as well.
 
#127 ·
What warranty? 🙃
But you bring up a good question, which is the "best part"- so I was curious and did a bit of research:




Here is a comparison of the internals of the Fiat 34F231002 and the GM 96484304.

I pulled both of the relays that were in the middle relay "pack" in the passenger side wheel well under the headlight, and I purchased two of the GM relays.

The main apparent difference is the presence of a 680-ohm resistor between pins 85 and 86 on the Fiat relay, and not one on the GM relay.

I'm not an electrical engineer, but my guess is the purpose of the resistor is so that the computer can detect a failed relay. But for thoroughness, I measured the resistance between pins 85 and 86 on all 4 of the relays:

Relay A (disassembled)Relay B (intact)
Fiat 34F23100291.1 ohm91.7 ohm
GM 9648430491.2 ohm90.6 ohm

Otherwise, I would have to say that generally the build quality on the Fiat just seems better in general, even though these are a current point of failure and have been superseded.

From these findings, I've ordered a MOPAR 6106094AA and will compare it as well.
Way ahead of you.
 
#125 ·
Using the updated MOPAR relay number 6106094AA should not..
 
#128 ·
I also recently noticed the “U008-00-lin” soft code, too.

I used MES to log and chart ‘Air Temperature’ and ‘Air Temperature (Boost/Manifold) but saw no reduction in Boost/Manifold temperatures after replacing the relay (the soft code did not return).

Can someone confirm that Boost/Manifold temperature is the correct parameter to log to verify that the Intercooler pump is working correctly? I ran through the list of parameters and suspect that “Lambda temperature (intake)” might be the correct parameter for post Intercooler temps…
 
#129 ·
I don't remember, but the lower of the two temps is the real IAT. So, if you changed the relay and that temp didn't change much, then that relay was not a problem.
 
owns 2018 Alfa Romeo Giulia Ti Sport Q4
#131 · (Edited)
Do you know if U1008-00 error comes always, or only after hard rides when temperatures go too high and ECU starts power limiting seriously? Asking, as in June I've been on track, and each ride after approx 2.5 minuts of hard push I had deep power loses which were increasing (previous 2 times I been on track, such didn't happen, but that was long time earlier, and ambient temperatures were lower - this time it was like 25C deg outside) - course was 3 minutes total, so accelerations after last turns my car was like at half or less power. I have ECU tune (first time on the track with it), and EGT limiter was lowered (EU settings default was 1160C, US setting I know from tuner is 1065C (probably EU set higher for different setup to meet emissions), it is set in mine to 999C just for safety now).
I didn't have any DTC code on the dash, nor when I checked now with MES I don't have any. I haven't noticed any odds in car operation since, but did only normal use of the car.
What do you think? I will get laptop and do test ride today to see how manifold temperature chart looks like during a few hard accelerations on motorway.

Just in case to keep as backup I ordered 6 Bosch relays, thoretically compatible at least with predecessor number of our 30A (11129885 used on older Alfas), OEMs are too expensive IMHO, Bosch hopefully will do if needed.
 
#132 ·
I did run yesterday on highway pushing car from low rpms to higher whenever traffic allowed. here is my picture (sorry photo only and Y scale cut). In short air intake/manifold temperature goes up to 140-155C (max peak shown) deg in my case (car is remapped to 310HP/470Nm). I consulted with my friend (kozak, you may know his experience on modding 2.0), that temperature is one after turbine, before IC. Temperature after IC which is sucked used by engine is Air temperature - during hard pushes it was at level of 40-45C deg, only when I finished and went to local roads and stopped on traffic lights it went up to 55C deg max - probably as pump was already switched off (it was low Air temperature, lower than boost/manifold temperature) but reasib was everthing around was hot. I think it is all OK, especially as my naturally aspirated 3.0 V6 12V spider normally reaches 65C deg intake temperature once fully warmed up due to surrounding heat sources under the bonet.
Image

anyway, I have spare relays, already used a few to replace ones in my spider instead (I suffered uneven idling sometimes and non smooth gas reactions, and all sensors etc were already changed, fuel system cleaned etc, so started looking at possible sources in the same relays as potentially worn (23 years).
 
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#133 ·
Alfisti friends, lately on my 2.0 Giulia Veloce 280bhp version, I've been feeling sluggish acceleration and (very) decreased top speed, specially after running the engine for a few Kms.

I've noticed that even after a 100km run in the highway I can open the expansion tank for the IC (driver side tank) without any pressure, not any water movement, and I can even put my finger there and the water is cold, or I'd say ambient temperature.

Can this indicate I also have the problem with that relay?

I don't have MES , I do have Torque pro, is there a way I can read the intake temperature? I only managed to check coolant temperature, and Intake air temperature seems not to be available.

Thanks in advance.
 
#136 ·
Is this location for the IC pump Relay on a 2017 2.0 Giulia ?

I ask because I've read that 2017 don't have the 3 sockets, and I would like to know which relay to change before starting to dismount the front wheel liner.

Image
 
#137 ·
Is this location for the IC pump Relay on a 2017 2.0 Giulia ?

I ask because I've read that 2017 don't have the 3 sockets, and I would like to know which relay to change before starting to dismount the front wheel liner.

View attachment 135336
On my 7-17 Giulia it was socket closest to engine. Pop the hood and there’s a opening to access that socket but cannot say that’s the IC pump relay.
 
#138 ·
Ok, I has access to MES and that U-xxxx something error was there. Put the new relay started the car and everything is good, no more errors.

Still, I feel, sometimes the acceleration a bit sluggish, like if something was holding the car back before releasing it, either way on a test road I still was able to get to 23x and was still pushing, so I guess it won't be turbo or some crack in a hose, because if it was something like that, I'd assume I'd never be able to create boost.

Spark Plugs were changed 1 year ago (10k km ago also), and filter, oil, etc was just changed on the 65K km regular maintenance.

Any ideas what it can be ?
 
#143 ·
I have some questions, I dont have the soft code and the car to me doesn't feel sluggish. JB4 is logging iat's at like 112-130 ish F. I have no idea if JB4 is logging this correctly. In stop and go i've seen it hit like 142F. Ive never seen it higher than that tho. I ordered the panasonic relay anyways. Do you think my relays are feeling? All these temps where around ambient temps around 80f
 
#144 ·
Sounds about right. When off the throttle, there is a bypass valve that switches so it doesn't go through the heat exchanger in order to raise temps for fuel efficiency. When you get back on the throttle it switches again and temps should drop fairly fast.
 
owns 2018 Alfa Romeo Giulia Ti Sport Q4
#148 ·
If we can cycle back to the egr whine issue again. Is there a relay that controls this? I drove the car today and stopped at 2pm. Came out at 10pm (8 hrs) and heard the egr whine noise. Turned the car on for a minute and back off and whine noise stopped. Checked battery and it read 12.21v Normally this is around 12.6v. If I hadn’t found this when I did, battery would have been dead by morning. Dead batteries maybe tied to this problem.
 
#149 ·
Or stuck relay.
 
owns 2018 Alfa Romeo Giulia Ti Sport Q4
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#150 ·
Can someone explain why the EGR thingamabobba (also explain what it is) has to run after the engine is off? I can understand circulating coolant through the turbo...
 
#152 ·
I got same error, check engine and stuck in "N" position yesterday. Earased errors with MES and chcecked that thread today. I'm not sure where that relay is located in MY18 (december) EU Giulia. Can someone assist? Would you guys replace it if temp. parameters are okay? Other thing making me worried is that I had to run with that 100 km yesterday and oil level dropped according to on-board sensor. I hope that I didn't burn turbo's orings..