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Flaps Open! Race mode exhaust sound in all modes

219K views 438 replies 121 participants last post by  Avnyc11  
#1 ·
I've been corresponding with a shop in Arizona that has developed and is testing a controller that allows you to open the exhaust flaps completely (as in race mode) in any mode. Here's the response below. You should feel free to contact them...it may make them speed up the development if there's a lot of interest:

Hello Simon,

I am testing the controller on two Guilia’s at this time. The first test (from an owner in the Netherlands) has come back with positive results. I made a minor adjustment to the controller configuration and am conducted a second test (with an owner in the USA), that should have results within 2 weeks or so.

Preliminary results is that the controller will only be able to provide two modes of operation …
1. Normal (the car’s ECU controls the exhaust flap valves just it does now)
2. Always Open … you will have ability to open force the flapper valves open at all times.

The controller has the ability for a third function … Always Closed … however, in the first test when this option was enabled, the sensors in the exhaust detected too much back pressure when in RACE mode, forced an immediate Check Engine Light warning. This only occurred in RACE mode. In the second test, the Always Closed option is disabled and a different car is used for this evaluation. I am fairly confident that the second level of testing will be successful.

In summary, it is likely that for the Guilia, only two modes will be enabled (Normal and Open). This should not be a problem because when you want to have the valves closed, switching to normal mode and reducing the engine RPM will cross the threshold where the ECU will close the valves. Normally, you would want this when going fairly slow anyway.

The only disadvantage is that the Always Closed option has been a desirable option for people who track their cars at venues that limit the sound level. It is appearing that for the Guilia, I won’t be able to offer this option as the car’s sensors don’t seem to like it. Throwing a Check Engine Light will not be option for most owners. But, with the Always Open option, you will have the option to keep the valves open for that throaty exhaust note at low or high engine RPM levels.

I will notify you when I have the product ready for sale.

Kind regards,

Steve Bisel

steve.bisel@forzacomponenti.com
480 227 3474

Forza Componenti darkdragon2-150x171
13271 E Del Timbre Drive, Scottsdale, AZ 85259
www.forzacomponenti.com
 
#185 ·
I think a few have removed the vacuum line and capped it with no codes or I'll effects.
 
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#187 ·
Based on my experience with my Ferrari, you could probably get away with with unplugging the solenoids as I did on my 360. It does not throw a light. The valves will still be "connected" to vacuum though and you may hear some rattling until the valves warm up. But they should remain open since they do not get a vacuum supply when solenoid is "off." They have to be closed electronically afaik. But the ecus and software may have changed since 2004.
 
#188 ·
As long as you disconnect the vacuum hoses from the vacuum solenoid valve to the actuators on the bypass valve ... you will not get Check Engine Light or a trouble code logged. But, when you do this, plug the vacuum hose end ... don't leave it open or you will have a massive vacuum leak. Also, suggest you get a small bit of vacuum hose to leave connected to the nipple on the bypass valve actuators. Plug this bit of hose as well. This will keep road debris from getting in which could damage the actuator diaphragm over a long time. For plugs, you can use a golf tee, a threaded fastener or ... the best thing going ... a small plug from Home Depot used for plugging 1/4" drip irrigation lines.


BTW .. DO NOT disconnect the electrical connector from the solenoid valve. This will cause a check engine light. Not on the Ferrari 360 ... but it is an older car.


The down side of this ... the valves will always be open ... and no ability to toggle between open and closed.


Steve
 
#193 ·
Although I make and sell the Forza controller for the Alfa, I always recommend that owners try the method of plugging the vacuum lines to see if that easy mod suits your purpose. If you are happy with the valves open all the time and would never anticipate reverting back, then that is a good way to go. Only get the controller if you want to toggle back and forth.

Steve
 
#194 ·
I love the Forza, and am glad to have the option to turn it off should a passenger nag me enough into doing so, but my only worry is that a large enough bump on the road, coupled with a firmer suspension on the qv could knock it loose.

My installer was able to file down the cross pattern under the fuse box so all of the adhesive pad (and it is a large pad, looks about 10x the size of an ezpass one) sticks to the bottom of that compartment, but I still worry it could come loose. @forzasteve have you encountered any issues or heard of anything?
 
#195 ·
I have not had anyone get back to me stating that this occurred. The specs for the 3M Dual Lock fasteners is that it will hold 20 pounds per square inch in vertical force (much higher in sheer) and is temperature rated up to 220 deg F. With your kit you have about 4 square inches. So, even with somewhat uneven surface, I expect there should not be a problem. I have Ferrari 360 and have secured the controller, to the underside of an engine bay panel ... been there for over 3 years and no issues. That is a more severe environment than on the Giulia.

I have some people give me feedback that they used cable ties or other means to wrap around the controller body and then secure it to something. Not on the Giulia, but on other cars such as Ferrari. If you have a concern on your Giulia, I expect that you could use this technique or perhaps a long piece of stainless safety wire to secure the controller in place. Safety wire might be good as it is very thin and would only require the smallest of openings to thread it through a panel.

Best regards,

Steve





I love the Forza, and am glad to have the option to turn it off should a passenger nag me enough into doing so, but my only worry is that a large enough bump on the road, coupled with a firmer suspension on the qv could knock it loose.

My installer was able to file down the cross pattern under the fuse box so all of the adhesive pad (and it is a large pad, looks about 10x the size of an ezpass one) sticks to the bottom of that compartment, but I still worry it could come loose. @forzasteve have you encountered any issues or heard of anything?
 
#199 ·
Had the Forza Exhaust Controller installed today! Love having that sweet exhaust note while still having traction control.
 

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#214 ·
I have 16K miles on her, but the issues started at 4K miles.
 
#219 ·
The stock Quad muffler has two pipes routed into the can; the vacuum-assist only opens the outboard pipes in Race mode. The Stradale system is a legitimate straight pipe set-up in Race mode.
 
#222 ·
#232 ·
All right ladies and germs, I had my local dealer (SD Alfa) install the 50 cent irrigation valves K01N told me to purchase on amazon. They didn't even need zip ties or silicone tubing - they used the factory tubing they had laying around instead. And they charged me $0.00.

I can't understand why didn't Alfa just build the car with the flaps open? It's not too loud. It doesn't drone. It's wonderful. Go get it done! No Forza needed!!!
 
#233 ·
There are a few countries that require whisper quiet cars. It's easier to have a one-world car. I think Switzerland is at the top of this list.

But, the other differences between Euro cars and USA cars don't support this one-world car theory.
 
#235 ·
Yeah I just started to use the Forza after getting it installed earlier this week and find myself just opening up the exhaust all the time. That said it’s nice to be able to quiet it down when you want to drive through some sleepy towns that like to pull people over and to quiet it a bit when on the highway cruising. Having the Homelink programmed to open and close it make it super convenient and always just a button press away!
 
#240 ·
From forza’s vender thread:

Model B4A Exhaust Controller. This controller has the enhanced function of having a user-defined default state ... that is, the use can configure the controller so that on engine start the controller will be in Normal mode (the car's ECU manages the bypass valves) or Always Open.

The Model B4A cost $360.

The Model E3 controller does not have this option, however, it cost $295.

Now Alfa Giulia QV and Stelvio QV owners have a choice of controllers.

More info here ... http://forzacomponenti.com/
https://www.giuliaforums.com/forum/802-vendor-deals/31433-exhaust-controller-alfa-giulia-qv.html