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Replacing problematic relays

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130K views 219 replies 73 participants last post by  wingler  
#1 · (Edited)
There are several threads about various issues caused by relays so will try to put helpful info here.

What I have gathered (please point out any errors):
Some problematic relays are located on a mounted wire harness containing 3 banks behind the passenger headlight:


passenger wheel well ------- |(10a)[R1C][R2C]| ------- |(20a)[R1B][R2B]| -------- |(20a)[R1A][R2A]| -------- radiator

R1C - Horn (not urgent to replace unless horn is broken)
R2C- ASD - Auto ShutDown relay (may cause stalling and non-start conditions?) (will crank but not start without it)

R1B - Water Pump (might be responsible for sluggish acceleration from high post intercooler temps)
R2B - Blow by Control

R1A - A/C clutch (may replace if noticing A/C not performing properly?)
R2A - starter relay (infamous for start/stop and non-start issues) (will not crank without it)

*note (some report the two 20a fuse banks are switched in some cars. The pump relay is on the bank with white/violet cables?)
number designations R1A, R2A...etc are taken from beta romeo's diagram below

R1A and R2A are reachable from the top. The others may require access through the removable panel in the wheel well or removing part of the wheel well if you don't have the access panel.

The original relay is part 06106093AA and costs around $8.
That was later replaced by 06106094AA that costs around $40.
But as of 2023, it seems the official part that is being supplied is 06106093AA again.

I believe the heated seats and defrosters use the same relays, but located in the trunk. Have we seen a lot of those fail, or are the starter and pump relays just being stressed more? I don't see any harm in letting the heated seats and defroster relays fail before replacing.

thanks to @Beta Romeo and others in threads like this one for enlightening us:

update 12/24:
diagram found by alfan with cord colors:
 
#86 ·
I had the dreaded U1008-00 LIN serial line error and had my water pump relay replaced at the dealer with the new AR relay sometime in February. Now I just had the start up relay crap out on me and I replaced all the other 5 ones in the front with Stark ( https://www.autodoc.nl/stark/12746960 ) which have 3 year warranty. I've also ordered 6 more of the Meat & Doria ones ( https://www.autodoc.nl/meat-doria/8127026 ) to replace the 4 in the back and then keep 2 as spares in the car. What a relay mess.

Thanks again for this topic! Top!
 
#93 ·
That box looks like it might keep things more secure if vibration or shaking is causing the original problems. But where did the fuses go? Maybe that is a european only fitment? It would also make it harder to swap just the starter relay if needed in a pinch.

It looks like there are R1 R2...R4 and A bank markings on the housing you can use for identification, but not the same labels we have seen in other diagrams. You might be able to figure out at least the horn, ASD, and starter positions by trial and error removing one at a time and observing the symptom. (crank, no crank, no horn...)
 
#94 ·
Fyi for folks with adaptive dampers.

Felt like my front end was getting super soft with more body roll (in D). Saw there’s a relay in the trunk box for the dampers and swapped out with a new one. Firm front end was back.

Really seemed like she was stuck in D “soft” mode prior.

No codes on the dash or MES before swapping. Some relays will log a “ground to short” (rear defrost, starter, blower…). Not sure if MES has an actuator to test the active damper soft mode switch, didn’t see one.
 
#102 ·
just thinking out loud, but I wonder if you could just bridge the contacts of the starter relay with a momentary mechanical switch, to start the car in the "old fashioned" way in case of problems ..... ;)
 

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#103 ·
Have had the intercooler relay act up intermittently for months now, finally put in the effort to replace it. I used Bosch 0 332 011 007 relays and so far they appear to work just fine. One of these relays cost me 2.83 eur, meaning I could replace all 10 for the price of what one OEM Omron relay costs here.
 
#105 ·
There are several threads about various issues caused by relays so will try to put helpful info here.

What I have gathered (please point out any errors):
Some problematic relays are located on a mounted wire harness containing 3 banks behind the passenger headlight:


passenger wheel well ------- |(10a)[R1C][R2C]| ------- |(20a)[R1B][R2B]| -------- |(20a)[R1A][R2A]| -------- radiator

R1C - Horn (not urgent to replace unless horn is broken)
R2C- ASD - Auto ShutDown relay (may cause stalling and non-start conditions?) (will crank but not start without it)

R1B - Water Pump (might be responsible for sluggish acceleration from high post intercooler temps)
R2B - Blow by Control

R1A - A/C clutch (may replace if noticing A/C not performing properly?)
R2A - starter relay (infamous for start/stop and non-start issues) (will not crank without it)

*note (some report the two 20a fuse banks are switched in some cars. The pump relay is on the bank with white/violet cables?)
number designations R1A, R2A...etc are taken from beta romeo's diagram below

R1A and R2A are reachable from the top. The others may require access through the removable panel in the wheel well or removing part of the wheel well if you don't have the access panel.

The original relay is part 06106093AA and costs around $8.
That was later replaced by 06106094AA that costs around $40.
But as of 2023, it seems the official part that is being supplied is 06106093AA again.

I believe the heated seats and defrosters use the same relays, but located in the trunk. Have we seen a lot of those fail, or are the starter and pump relays just being stressed more? I don't see any harm in letting the heated seats and defroster relays fail before replacing.

thanks to @Beta Romeo and others in threads like this one for enlightening us:
Do you know how to get to the ASD on a Quadrifoglio?
 
#106 ·
There are several threads about various issues caused by relays so will try to put helpful info here.

What I have gathered (please point out any errors):
Some problematic relays are located on a mounted wire harness containing 3 banks behind the passenger headlight:


passenger wheel well ------- |(10a)[R1C][R2C]| ------- |(20a)[R1B][R2B]| -------- |(20a)[R1A][R2A]| -------- radiator

R1C - Horn (not urgent to replace unless horn is broken)
R2C- ASD - Auto ShutDown relay (may cause stalling and non-start conditions?) (will crank but not start without it)

R1B - Water Pump (might be responsible for sluggish acceleration from high post intercooler temps)
R2B - Blow by Control

R1A - A/C clutch (may replace if noticing A/C not performing properly?)
R2A - starter relay (infamous for start/stop and non-start issues) (will not crank without it)

*note (some report the two 20a fuse banks are switched in some cars. The pump relay is on the bank with white/violet cables?)
number designations R1A, R2A...etc are taken from beta romeo's diagram below

R1A and R2A are reachable from the top. The others may require access through the removable panel in the wheel well or removing part of the wheel well if you don't have the access panel.

The original relay is part 06106093AA and costs around $8.
That was later replaced by 06106094AA that costs around $40.
But as of 2023, it seems the official part that is being supplied is 06106093AA again.

I believe the heated seats and defrosters use the same relays, but located in the trunk. Have we seen a lot of those fail, or are the starter and pump relays just being stressed more? I don't see any harm in letting the heated seats and defroster relays fail before replacing.

thanks to @Beta Romeo and others in threads like this one for enlightening us:
Great thread I am getting a code for the water pump! Are all 6 relays the same part number? I am just going to replace all 6 while I am in there!
 
#110 ·
Thank you to contributors of this forum. I was able to access the row of relays by unfastening the 4 most accessible screws of the wheel liner. I didn’t have to take the passenger wheel off, I just turned the wheel all the way to the left to give me space needed. Then I was able to access the relay boxes, de attach them and re-attach the with relatively ease.
 
#116 ·
This is a lifesaving thread.
I have the issue now with my '17. Called the Jeep/Dodge dealer to order 6106094AA and they said it's been replaced with 06106093AA. $25.12 for two, coming tomorrow. Now I just hope I can reach my hand down into that maze.
 
#117 ·
Part # 06106093AA worked and fixed my problem!
Don't know if this is the exact same part that eventually fails or if they updated it... It looks identical, at least on the outside. I have a spare one in my glove compartment at least that I might need in another 7 years.
 
#119 ·
There are several threads about various issues caused by relays so will try to put helpful info here.

What I have gathered (please point out any errors):
Some problematic relays are located on a mounted wire harness containing 3 banks behind the passenger headlight:


passenger wheel well ------- |(10a)[R1C][R2C]| ------- |(20a)[R1B][R2B]| -------- |(20a)[R1A][R2A]| -------- radiator

R1C - Horn (not urgent to replace unless horn is broken)
R2C- ASD - Auto ShutDown relay (may cause stalling and non-start conditions?) (will crank but not start without it)

R1B - Water Pump (might be responsible for sluggish acceleration from high post intercooler temps)
R2B - Blow by Control

R1A - A/C clutch (may replace if noticing A/C not performing properly?)
R2A - starter relay (infamous for start/stop and non-start issues) (will not crank without it)

*note (some report the two 20a fuse banks are switched in some cars. The pump relay is on the bank with white/violet cables?)
number designations R1A, R2A...etc are taken from beta romeo's diagram below

R1A and R2A are reachable from the top. The others may require access through the removable panel in the wheel well or removing part of the wheel well if you don't have the access panel.

The original relay is part 06106093AA and costs around $8.
That was later replaced by 06106094AA that costs around $40.
But as of 2023, it seems the official part that is being supplied is 06106093AA again.

I believe the heated seats and defrosters use the same relays, but located in the trunk. Have we seen a lot of those fail, or are the starter and pump relays just being stressed more? I don't see any harm in letting the heated seats and defroster relays fail before replacing.

thanks to @Beta Romeo and others in threads like this one for enlightening us:
Thanks for this post, I can confirm replacement of the water pump relay has removed the "U1008-00 - LIN serial line" failure code. I also had occasionally no cranking on pressing start button and failure code "P26E4-00 - Starter relay" accordingly. So I exchanged all 5 aux PDC relays preventive.

Symptoms were "U1008-00 - LIN serial line" was thrown even though you could hear water pump running later on after engine was turned off. No cranking typically if battery voltage rather low. So I consider both "suspect" relays mechanically deficient (slow, weak) rather than not switching at all. Input resistance was still o.k (about 92 ohms in both directions, new ones have the same).

In spite of experienced systematic deficiency I replaced by Original part 0610 6093 AA, OEM manufacturer Omron, as I cannot be sure whether input resistance of 0610 6094 AA is the same, as the spec was not found. I attribute the deficiency to the zone in which relays are located rather than to the manufacturer etc.. The zone (in front of wheel house) is ambient air, so normally rather cold, the relays would never bake out properly (thus collecting condense water). So I would judge that trying out other manufacturer etc. would not remove the issue of long term deficiencies (of automotive standard relays) in this zone.
 
#121 ·
Do these go bad because of age or mileage or environment and do we know if an updated part ever started being used? Where I live we have seasons but it doesn't get really cold and stay cold very long any more. My car is a 2022 Q4 and I am putting about 25k miles per year on it. I drive hundreds of miles away from home for work fairly often and don't want to risk something like this being a problem while I am out. I am trying to determine if/when I should replace these relays.

Also, have we determined a best option for replacement? Is it the Picker relay?